Abrasive jet machining ajm is the process of material removal from a work piece by the application of a highspeed stream of abrasive particles carried in a. Project report on water jet system linkedin slideshare. Download the seminar report for magneto abrasive flow machining. Abrasive waterjet machining awjm is a new machining process, the advantages of which include low cutting temperatures, no heat damage to the material being cut, minimal dust, and low cutting forces. Seminar abrasive jet machining full report download. Since the process is non thermal, nonchemical and nonelectrical it creates no. Abrasive jet and waterjet cutting machines 100 companies abrasive jet and waterjet cutting machines are used to cut sheet materials or remove materials from a surface by generating a focused. According to nature of energy employed in machining, nontraditional machining processes are further classified into the following groups.
The process makes use of an abrasive jet with high velocity, to remove material and provide smooth surface finish to hard metallic workpieces. May 26, 2017 abrasive jet machining ajm is the process of material removal from a work piece by the application of a highspeed stream of abrasive particles carried in a gas medium from a nozzle. The figure shown is the above abrasive jet machining. An abrasive is small, hard particle having sharp edges and an irregular shape. From operator experiences the abrasive jets are capable of anywhere from 0. High velocity jet is aimed at a surface under controller condition. Abrasive jet machining ajm, also known as micro abrasive blasting, is a mechanical energy based unconventional machining process used to remove unwanted material from a given workpiece. In abrasivejet machining ajm material is removed by the impact of a high velocity stream of gases and abrasive mixture focused on to the workpiece. The traverse speed determines the duration of surface exposure of the abrasive particles in impinging on. Mechanical processes like ultrasonic machining, abrasive jet machining, water jet machining, abrasive water jet machining, etc. Though abrasive water jet machining is a cool cutting process and stress development on the machined surface is insignificant, some interesting works have been done by arola and ramulu 6 on residual stress of metals machined with abrasive water jet.
Get an overview of ajm process, mechanism, parameters, equipment, mrr, accuracy, capability, pros and cons, applications, controlling, etc. Abrasive jet machining on aluminum material youtube. A precision waterjet with a taper compensating head will machine 14 thick carbon fiber as fast as 180 inchesminute at 60,000 psi with taper of less than 0. Jan 07, 2012 presentation of abrasive jet machining 1. They are quick to set up, and offer quick turnaround on the machine. A water jet cutter, also known as a water jet or water jet, is an industrial tool capable of cutting a wide variety of materials using a very highpressure jet of water. Due to technical and economic advantages over existing micro machining technologies, abrasive jet machining ajm attracts much attention as a powerful method for dimpling of hard and brittle materials.
Waterjet cutting seminar report, ppt, pdf for mechanical. Abrasives gas propulsion system supplies clean and dry air. Abrasive jet machining ajm, also known as abrasive microblasting, pencil blasting and micro abrasive blasting, is an abrasive blasting machining process that uses abrasives propelled by a high velocity gas to erode material from the workpiece. The vertical flow from the jet nozzle changes to horizontal flow around the stagnation area. Design and fabrication of abrasive jet machine ethesis. Also explore the seminar topics paper on waterjet cutting with abstract or synopsis, documentation on advantages and disadvantages, base paper presentation slides for ieee final year mechanical engineering me or production automobile students for the year 2019 2020.
Abrasive water jet cutting is an extended version of water jet cutting. In general, the overall cost of an awjm system still remains high compared to that of traditional machining techniques, despite a move by the industry to reduce the equipment cost and increase the system reliability. Machining of eccentric sheave on cnc complete project report ebook free download doc abrasive jet machining magnetic abrasive. Abrasive jet machining ajm, also known as microabrasive blasting, is a mechanical energy based unconventional machining process used to remove unwanted material from a given workpiece the process makes use of an abrasive jet with high velocity, to remove material and provide smooth surface finish to hard metallic workpieces. Magneto abrasive flow machining, ask latest information, magneto abrasive flow machining abstract,magneto abrasive flow machining report,magneto abrasive flow machining presentation pdf,doc,ppt,magneto abrasive flow machining technology discussion,magneto abrasive flow machining paper presentation details,magneto abrasive flow machining, ppt. They complement existing tools used for either primary or secondary operations and could.
Ramakrishnan mechanical engineering department, indian institute of technology, powai, bombay400 076, india received august, 1991. The jet nozzle is traversed above the exposed area with supplying the abrasive slurry at a low pressure. Abrasive water jet machine tools are suddenly being a hit in the market since they are quick to program and could make money on short runs. Air, nitrogen and carbon dioxide to propel the abrasive particles.
Abrasive jet machining ajm, also known as abrasive microblasting, pencil blasting and microabrasive blasting, is an abrasive blasting machining process that uses abrasives propelled by a high velocity gas to erode material from the workpiece. Seminar abrasive jet machining full report download introduction to abrasive jet machining abrasive jet machining ajm is nontraditional manufacturing process. Common uses include cutting heatsensitive, brittle, thin, or hard materials. Jain department of mechanical engineering, indian institute of technology kanpur, kanpur208016, india. Specifically it is used to cut intricate shapes or form. Machining of eccentric sheave on cnc complete project report ebook free download doc abrasive jet machining magnetic abrasive finishingmaf seminar report pdf ppt download. In machining of the micro groove, the machining area is controlled by the vshaped fig. The filtered gas at a pressure of 2 to 8 kgfcm 2 is supplied to the mixing chamber containing the abrasive powder and. Abrasive jet machining ajm by nishtha chouksey 0201ip121045 introduction abrasive jet machining is the material removal process where the material is removed by high velocity stream of airgas or water and abrasive mixture. Some studies on abrasive jet machining a machining operation is basically a material removal process, where material is removed in the form of chips. Gas may be supplied either from a compressor or a cylinder. Its industrial use depends on its cost effectiveness. Ajm has been applied to rough working such as debarring and rough finishing.
These processes can be classified as hybrid machining processes hmpa recent concept. A study on abrasive water jet machining of aluminum with. In the present study detailed investigations have been carried out on the effect of a few. Also explore the seminar topics paper on abrasive cleaning with abstract or synopsis, documentation on advantages and disadvantages, base paper presentation slides for ieee final year mechanical engineering me or production automobile students for the year 2019 2020. It involves the use of high ve locity water jet to. Abrasive water jet machining awjm is becoming more widely used. Abrasive jet machining introduction abrasive water jet machine tools are suddenly being a hit in the market since they are quick to program and could make money on short runs. Wang, a study of abrasive water jet cutting of metallic coated sheet steels international journal. Abrasivejet machining ajm modern machining process.
Optimization of abrasive water jet machining process parameters using taguchi grey relational analysis tgra 83 conclude that the performance characteristics of the awjm process namely hydraulic pressure, abrasive mass flow rate, standoff distance and traverse rate are improved together by using gra. A water jet cutter, also known as a water jet or water jet, is an industrial tool capable of cutting a wide variety of materials using a very highpressure jet of water, or a mixture of water and an abrasive substance. Explore abrasive cleaning with free download of seminar report and ppt in pdf and doc format. This is not an example of the work produced by our essay writing service. Water jet machining a state of art p k ray, associate member with the advent of newer materials and intricate shapes of components, unconventional methods ofmatflrial removal have been developed. Water jet machining is a mechanical energy based nontrad itional machining process used to cut and machine soft and nonmetallic materials. Abrasive jet machining basic terms and working duration. Water jet machininga state of art p k ray, associate member with the advent of newer materials and intricate shapes of components, unconventional methods ofmatflrial removal. It has been applied to rough working such as deburring and rough finishing, machining of ceramics and electronic devices. High velocity impact of an abrasive particle causes a tiny brittle fracture on the work surface and the flowing gases carries away the dislodged small workpiece particle. This document is highly rated by students and has been viewed 450 times.
Productsservices for abrasive jet machining pdf abrasive jet and waterjet cutting machines 100 companies abrasive jet and waterjet cutting machines are used to cut sheet materials or remove materials from a surface by generating a focused stream of fluid mixed with abrasive particles. With the increase of needs for machining of ceramics, semiconductors, electronic devices and l. Abrasive cleaning seminar report, ppt, pdf for mechanical. It is the material removal process where the material is removed by high velocity stream of airgas or water and abrasive mixture. Abrasive water jet machining is a recent nontraditional machining process, and widely used in many industrial applications. Studies on recharging of abrasives in abrasive water jet. Water jet machining wjm is cne f such processes of material removal. Abrasive water jet cutting of material involves the effect of a high pressure velocity jet of water with induced abrasive particle on to materials to be cut.
Abrasive jet machining ajm is a nonconventional machining process where a highpressure air stream with small abrasive particles to impinge the work surface through a nozzle. Seminar on magneto abrasive flow machining mafm free report download magneto abrasive flow machining mafm is a new technique in machining. The jet inclination angle was measured using 50 micrometers al2o3 abrasive powder launched at an average velocity of 110ms. Abrasive jet machining mechanical engineering students. Apr 06, 2016 in abrasive jet machining ajm material is removed by the impact of a high velocity stream of gases and abrasive mixture focused on to the workpiece. Abrasive jet machining research abrasive jet, abrasive waterjet, and abrasive slurry jet micromachining are nontraditional microfabrication technologies that utilize high speed jets of microscopic particles to mechanically etch a wide variety of materials without generating heat or otherwise affecting material properties. Introduction and abrasive jet machining notes, mechanical engineeirng, semester notes edurev is made by best teachers of. Ajm is considered as a mechanical energy based nontraditional machining process that utilizes a jet of gas abrasive mixture for removing material. Ajm is considered as a mechanical energy based nontraditional machining process that utilizes a jet of gasabrasive mixture for removing material.
Abrasive jet machining project report faadooengineers. And the examples of non conventional processes are abrasive jet machining ajm, electrodischarge machining edm, laser beam machining lbm, abrasive water jet machining awjm etc abrasive jet machining also called, abrasive micro blasting, it is a material removing process and material is removed by a focused steam of abrasive particles. This study investigated the performance of ajm process for various structural ceramics, and it has been found that both hardness and toughness of. While making a part from raw material, one may require bulk removal of material, forming cavitiesholes and finally finishing as per the parts requirements. Abrasive water jet machining parameters such as water pressure, standoff distance and traverse speed, were considered in the present study.
The better performance, and the applications presented above statements confirm that abrasive jet machining ajm will continue to expand. Seminar on magneto abrasive flow machining mafm free. The orbital flow machining process has been recently claimed to be another improvement over afm, which performs threedimensional machining of complex components. Abrasive jet machining seminar report pdf seminar topics. Magneto abrasive flow machining, ask latest information, magneto abrasive flow machining abstract,magneto abrasive flow machining report,magneto abrasive flow machining presentation pdf,doc,ppt,magneto abrasive flow machining technology discussion,magneto abrasive flow machining paper presentation details,magneto abrasive flow machining, ppt, pdf, report, presentation, source code, abstract. A cnc milling machine was modified to an ajm, using the cframe, xy table, stepper motor and other parts of the cnc.
As abrasive jet machining ajm is similar to sand blasting and effectively removes hard and brittle materials. Machining composites with abrasive waterjet cutting composite material is a perfect application for abrasive waterjets. The variables that influence the rate of metal removal and accuracy of machining in this process is. Explore waterjet cutting with free download of seminar report and ppt in pdf and doc format. Cutting of food products by iceparticles in a waterjet. Abrasive jet machining ajm or micro blast machining is a nontraditional machining process, wherein material removal is effected by the erosive action of a high velocity jet of a gas, carrying finegrained abrasive particles, impacting the work surface. The abrasive jet inclination angle of erosion rate was measured. Abrasive jet machining ajm also known as abrasive microblasting or pencil blasting is an abrasive blasting machining process that uses abrasives propelled by high velocity gas to erode material from the work piece. It consists of a mixing chamber, gas filter, pressure gauge, regulator, and the nozzle. Abrasive jet machining ajm is a nontraditional machining process that can machine material without generating heat and.